Clinical Packaging Services

cGMP Clinical Packaging & Trial Supply Chain Services

Experic provides end-to-end, cGMP-compliant primary and secondary clinical packaging, blinding, kitting, and cold-chain logistics for Phase I–III investigational medicinal products (IMPs) and comparators. Operating from state-of-the-art facilities in Cranbury, NJ (USA) and Kilbeggan (Ireland), we support oral solid doses, biologics, and low-dose powders using advanced Harro Höfliger equipment platforms and heavily monitored environmental controls.

Primary Clinical Packaging Capabilities: Solid Dose & Non-Sterile Formats

Experic’s primary clinical packaging services safeguard investigational formulations, including highly hygroscopic powders, liquids, and moisture-sensitive APIs, against oxygen, light, moisture, and mechanical stress. We support scalable production from Phase I clinical runs through high-volume Phase III campaigns utilizing precision-engineered barrier materials and automated filling technologies.

Primary Blister Packaging, Bottling, and Specialized Delivery Formats

Primary packaging operations encompass cold-formed (Alu-Alu) and thermo-formed blisters, high-density polyethylene (HDPE) and glass bottles, and flexible multi-layer foil pouches. We also process specialized primary containers, including vials for non-sterile liquids, cartridges, and prefilled syringes.

Drug Product & Primary Container Formats Supported

Packaging FormatPrimary Container / MaterialTypical Product TypesExperic Clinical Packaging Support
Blister Packaging
  • Cold-Formed (Alu-Alu)
  • Thermo-Formed Plastics
  • Oral Solid Dose (OSD)
  • Powders
  • Blister packaging
  • Card sealing
  • Walleting
  • Labeling
Bottled Products
  • HDPE
  • Glass (with Child-Resistant/CR & Senior-Friendly Closures)
  • OSD
  • Non-Sterile Liquids
  • Bottling
  • Labeling
  • Secondary packaging
  • Kitting
Pouches
  • Flexible Multi-Layer Foil Pouches
  • Powders
  • Devices
  • Pouching
  • Labeling
  • Secondary packaging
  • Kitting
Parenteral Drug Products

  • Vials (Non-Sterile)
  • Cartridges
  • Prefilled Syringes

  • Biologics
  • Liquid Formulations
  • Labeling
  • Secondary packaging
  • Kitting
  • Device assembly

Secondary Clinical Packaging, Medical Kitting & Device Assembly

Secondary packaging and clinical kitting operations streamline patient dosing and site administration through custom walleting, complex multi-component kit assembly, and device integration. All secondary workflows incorporate multi-language labeling, child-resistant (CR) compliance, and senior-friendly access designed to accommodate global patient populations.

Combination Product Assembly & Patient-Centric Walleting

Experic specializes in the secondary assembly of combination drug-device products, including blister card sealing and tamper-evident packaging. These workflows ensure patient compliance while strictly adhering to rigorous cGMP quality standards.

Clinical Trial Blinding, Randomization, & Comparator Strategies

Experic supports trial integrity for double-blind global studies via strict unblinded packaging workflows, matching placebo design, and comprehensive comparator blinding strategies. We execute randomization protocols for Phase I–III trials seamlessly, ensuring investigator and patient blinding without compromising the primary packaging barrier.

Our blinding methodologies utilize precise capsule-in-capsule overencapsulation, custom over-wrapping, and tamper-evident sealing to obscure IMPs, comparators, and standard-of-care co-medications from sites and patients.

Secondary Packaging & Assembly Matrix

Packaging ServiceOperational CapabilitiesPrimary Application
Card Sealing & Walleting
  • Blister card sealing
  • Patient compliance walleting
  • Patient adherence
  • Complex dosing regimens
Medical Kit Assembly
  • Multi-component kitting
  • Patient leaflets
  • Co-medication inclusion
  • Multi-center global trials
  • Home-administered therapies
Device Assembly
  • Auto-injector assembly
  • Pen assembly
  • Tamper-evident sealing
  • Biologics
  • Combination Drug-Device products
Labeling
  • Multi-language booklet labels
  • Unblinded workflow management
  • Global Phase II-III trials

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Frequently Asked Questions

Clinical Packaging Services

  • Experic provides end-to-end primary and secondary clinical packaging services for Phase I–III clinical trials. Capabilities include blister packaging, bottling, pouching, labeling, patient walleting, medical kit assembly, device assembly, clinical trial blinding, randomization, comparator packaging, and cold-chain logistics for investigational medicinal products (IMPs).

  • Experic supports a range of primary clinical packaging formats, including cold-formed (Alu-Alu) and thermo-formed blisters, HDPE and glass bottles, flexible multi-layer foil pouches, non-sterile liquid vials, cartridges, and prefilled syringes. Packaging solutions can accommodate oral solid doses, powders, biologics, and non-sterile liquid formulations from Phase I through Phase III.

  • Experic supports blinded and randomized Phase I–III studies through controlled packaging workflows designed to maintain investigator and patient blinding. Capabilities include placebo and comparator blinding, capsule-in-capsule overencapsulation, custom over-wrapping, tamper-evident sealing, and unblinded workflow management for complex global clinical trials.

  • Yes. Experic provides secondary clinical packaging and kitting services including blister card sealing, patient compliance walleting, multi-component medical kit assembly, patient leaflet and co-medication inclusion, device assembly, tamper-evident packaging, and multi-language labeling. Solutions can be tailored to complex dosing regimens, multi-center trials, and home-administered therapies.

  • Yes. Experic supports clinical programs from facilities in Cranbury, New Jersey, and Kilbeggan, Ireland, providing packaging capabilities for Phase I–III studies serving global patient populations. Services include primary and secondary packaging, multi-language labeling, blinding and randomization, kitting, and temperature-controlled clinical supply logistics.